With over sixty-five years of experience working in the upholstery industry, F.C. Hancox is the go-to company for anyone sourcing custom foam cut to size. We work with furniture manufacturers, artisan makers, up-cyclers and domestic customers supplying high-quality foams for a wide range of projects, and every piece can be custom cut with our foam-cut-to-size service.
When average isn’t good enough
Whether you are making a product from scratch, or replacing foam in an existing item, you will need new foam. Unless you need an average cushion pad, you might find it difficult to buy foam off the shelf. An average piece of foam may not have the properties and comfort outcome you wish for your project. So don’t settle for less, get quality custom foam cut to size from F.C. Hancox.
Our service ensures that you get the best foam for your project and a perfect fit every time. Using state-of-the-art cutting machines and a range of blades, F.C. Hancox’s technicians take every care to ensure the piece of foam they are cutting is exactly how the customer wants it. Our staff are always happy to discuss a customer’s needs. If you are unsure about which foam to choose, or have questions about the cut, simply get in touch.
Custom foam for making new and replacing old
Foam is a versatile product and most of us would regard it as essential for seating, kneeling, and for lying down. We have many examples of where foam can be custom cut, either for a new item or to replace an old piece of foam.
From new: Knee pads, camping mattresses, campervan mattresses, dog beds, headboards, yoga blocks
Replacing old: Replacement sofa cushions, sofa cushion inserts, church kneelers, pew or bench cushions, foam floor cushions, piano bench seats
There are many occasions of where custom foam cut to size can make a big improvement to an item. See lots more examples here: Foam Applications
Lamination – the best of both worlds for comfort
Another way to make a big improvement when ordering custom foam cut to size is by using more than one type of foam, which are then stuck together. This is called laminating, and it’s a method used to improve items such as seating cushions and mattresses. An example of this is rather than have a very firm, yet inexpensive chip foam pad for a lounge chair, you can customise the pad by reducing the depth of the chip foam. You then make up the dimensions by topping it with a comfortable memory foam. This custom option provides luxury comfort at a much-reduced price than the pad being wholly made from memory foam.
Ordering your custom foam cut to size
Ordering your custom foam cut to size is easy with our foam cut to size service. All you need to do is provide the dimensions of the foam required and choose your foam. This can be done wherever you see the blocks of blue shapes, or simply click on the foam-cut-to-size tab. F.C. Hancox can deliver foam cut to size across the UK so place your order today!
Then:
- Choose the shape nearest to that needed for your project – you can call us, send a drawing or a template, especially if the shape is irregular or uncommon.
- Insert the dimensions – inches or centimetres, you choose. Make sure that you measure these carefully. See: How to Measure Foam
- Select your foam – there are descriptions of all our foams and suggested uses. You can always contact us if you are unsure of which foam to choose. See: Foam Types
- Instant quote – at this stage, you will see how much your new foam will cost.
- Accessories – If you are happy, at the next stage you can add additional items, such as a polyester wrap to provide extra comfort and stockinette, which makes stuffing your new foam into its covers a lot easier. We also have upholstery items, adhesives, tools, and embellishments.
Best for value and service
F.C. Hancox is proud of its reputation for excellent service and the quality of our work. Additionally, if you order through our website, we charge at trade prices. Our delivery service is by our own staff too.
Help is only a call or email away
Whatever your custom foam cut to size needs are, we appreciate that custom made generally means different or not generally available. We will try our very best to create the piece of foam just how you need it to be.
We are only a phone call away, on 01202 486596 or email, info@fchancoxfoam.co.uk . If you have a project that needs that perfect piece of foam, use our foam cut to size service for your custom foam cut to size.
