- info@fchancoxfoam.co.uk
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Foam Cut to Size
Foam Cut to Size – Custom Foam Cut to Your Measurements
We supply foam cut to size that is custom cut to any size or shape using your measurements. Your foam piece is precision cut in-house by our expert technicians and delivered to your door with our own UK-wide delivery service.
STEP 1
Choose Your Foam Shape
Select the foam shape that most closely matches your requirements, enter your measurements and choose your preferred foam type to get an instant online price. For unusual shapes, select our custom foam shape option or contact our experienced team for advice.
How to Order Foam Cut to Size
-
1
Choose your
foam shape -
2
Enter your
(metric or imperial)
measurements -
3
Select your foam
type & firmness -
4
Get an instant price
and checkout
That’s it - no quotes, no waiting, no hassle.
Your new foam is cut using state-of-the-art cutting equipment to ensure you get exactly the size and shape you ordered. Foam cut to size can be used for any foam project, including sofa cushions, chairs, indoor and outdoor furniture, mattresses and specialist items.
With over 65 years in the upholstery trade, F.C. Hancox supplies foam cut to size to both commercial and domestic customers, providing top-quality foam cut exactly to the measurements provided and at a great price.
Try it now. With an array of shapes to choose from simply select the closet match and follow the instructions. You will see an instant quote, and with us, you can save as we offer trade prices for all online foam cut to size orders.
What Is Foam Cut to Size?
If you’ve ever tried to cut foam with a knife or scissors, you’ll know how tricky it can be and will invariably result in jagged edges. Foam cut to size is using precision band-knife cutters and a selection of special blades to cut all types of foam into precise shapes and to exact measurements. With F.C. Hancox’s foam cut to size service our experienced technicians will ensure that you get a super clean edges whatever the shape and size of the foam.
With a superb range of foams to choose from you can rejuvenate sofas, upcycle chairs and so many other projects with a few easy clicks. Whatever your project, using foam cut to size is ideal for replacing worn cushions, improving comfort, or creating bespoke foam solutions where accuracy matters.
Common Uses for Foam Cut to Size
Foam cut to size is suitable for a wide range of applications and replacing old, worn foam can give a tired piece of furniture a new lease of life, far cheaper than replacing the item. Here are a few ideas for new foam cut to size:
Foam Types Available
We offer a wide range of foams to suit different comfort levels and uses, including:
- Seating foams – supportive foams for chairs, sofas, and benches
- Firm foams – ideal for seat bases and high-use seating
- Contract foams – for heavy-use seating
- Soft foams – suitable for back cushions and comfort layers
- Memory foam – moulds to the body for added comfort
- Reflex foam – luxury comfort and support with bounce back
- Outdoor foams – designed to allow water to drain and air to circulate
When ordering, you’ll be guided through the available foam options and we give clear descriptions to help you choose the right one. Or why not look at our foam selections before you begin to order your foam cut to size.
View all foam types
Why Order Foam Cut to Size from F.C. Hancox?
Custom options
Mix foams in layers (lamination) at no extra cost.
Fast, reliable delivery
UK-wide delivery with clear timescales at checkout.
Expert advice
Friendly, knowledgeable staff always happy to help.
Trusted since 1960
Over 65 years’ experience in foam and upholstery.
Our precision cutting machinery means that we can cut foams for a broad range of projects. Once your order is received into our warehouse, we get to work cutting your selected foam to your measurements and then deliver it to your door with our own delivery service.
Our service means that you can customise your foam by mixing foams in layers, such as a firm foam topped with luxury memory foam, to create a bespoke pad. This is called lamination and F.C. Hancox laminates our customers’ foams free of charge.
We don’t just sell foam we sell a service and take pride in customer satisfaction and support. We offer personal service from friendly, knowledgeable staff who are always here to answer your questions and to offer you advice.
Foam Cut to Size – Made to Measure in the UK
Any shape, any size. Replacing foam is a great money saver and your new foam is only a few clicks away. Whether you are replacing a single seat pad in a favourite chair or needing a range of cushions to rejuvenate a tired suite, with foam cut to size it is quick and simple. Even better, you can select any foam that you like from our great selection creating bespoke comfort. It doesn’t matter what size or shape it is, it will be expertly cut in-house and delivered to your door with our quick and reliable delivery service.
Choose a foam shape to get started
Expert Foam Cutting Since 1960
F.C. Hancox is a family firm that has been supplying foam and upholstery materials since 1960. All foam cut to size orders are cut in-house by skilled technicians using professional band-cutting equipment designed for accuracy and consistency.
We supply both domestic customers and commercial clients, including upholsterers, manufacturers, and specialist industries. This experience ensures your foam is cut correctly, fits properly, and performs as expected - every time.
Foam Cut to Size FAQs
How accurate is foam cut to size?
Our in-house team of technicians use specialist cutting equipment to cut your new foam to the measurements you provide.
How do I measure foam correctly?
It is best to use the cover, measuring carefully from seam to seam. You can find out more in our measurement guide if you’re unsure. How to Measure Foam.
Will foam feel firmer once inside the cover?
Yes. You can choose a foam to suit your preference for firmness. Additionally, you can add polyester wrap for the snuggest of fits. See Polyester Wrap & Stockinette. For extra comfort, why not have your foam domed? This option is available after you’ve selected your foam.
Can I order unusual or irregular shapes?
Yes. Choose the closest available shape or contact us if your shape is particularly unusual.
How long does delivery take?
Delivery options and timescales are shown at checkout and are generally 2 – 5 working days. For urgent orders, call us.
Can I speak to someone before ordering?
Absolutely - our team is happy to help you before you place an order.
