Foam for Sofas

Most of us have a favourite seat on our sofas at home, the one we always head for to relax, watch TV, read, or craft. Over time the sofa foam inserts lose their shape and begin to sag and are less comfortable. The sofa itself is likely still in good condition, so the solution is to buy new sofa foam inserts.

If you are on the lookout for high quality foam for sofas that will restore a sofa or chair back to its original comfort and want sofa foam cut to size, then you are in the right place. F.C. Hancox has been working in the upholstery business for over sixty-five years and is the go-to place for all types of foam cut to size. With a range of superb foams to choose from, your sofa cushions will not only be restored but could be even better.

Why Choose New Foam for Your Sofa?

There are many great reasons to buy replacement sofa foam. Firstly, expense. It doesn’t make sense to buy a brand-new sofa simply because of sagging cushions, especially if the sofa is in otherwise good condition. Not only is replacing the sofa foam much less expensive than getting a new sofa, but it is also an opportunity to upgrade the sofa foam inserts to a foam that best suits your individual comfort. This is easy to do with sofa foam cut to size from F.C. Hancox.

We can cut all our foams to any size or shape ensuring the perfect fit into your cushion covers. This is because our highly experienced technicians use state-of-the-art cutting technology. By choosing us, you have the option of having laminated foam for your new sofa foam pads. This is where you have different types of foam glued – laminated – together. For, example you could have a medium firm foam topped with a layer of ultra-comfortable memory foam.

You can choose different foam for the cushion back than the one for the seat pad. By having replacement sofa cushions cut to size, not only are you extending the life of your existing sofa but can improve its comfort and support.

The Best Types of Foam for Sofas

Most of F.C. Hancox’s range of quality foams can be used for sofa foam. The most popular, and one that we recommend, is Reflex foam. But the choice of foam is down to your personal preference. We stock foams from high-density soft foams, medium foams to very firm types. All can be used for replacement sofa foam.

Reflex Foam

Reflex foam is the most popular choice of foam for sofa cushions, especially for sofa seat bases. Offering superb durability and support this luxury foam bounces back into shape after use. Reflex foam is a dense, medium to firm foam and we stock four different grades to choose from.

Our Reflex Foam options

Reflex 500 – A high density sofa foam. This superb medium-soft foam provides comfort and support.

Reflex 500 Soft – A luxury soft foam for sofas and easy chairs, that has gentle bounce

Reflex 400H – The perfect medium to firm sofa foam. This mattress grade foam offers excellent comfort and support.

Reflex 300 – When seeking replacement sofa foam, it’s not only seating cushions that sag and become uncomfortable. Reflex 300 is a soft, quality foam ideal for sofa foam inserts for back cushions.

Our Reflex foams may cost a little more than standard foams, but they are durable, retain their shape well, and make an excellent foam for sofas.

Memory Foam (Vasco 50)

Whilst our Vasco 50 memory foam is a high-quality product, we do not recommend that it is used for a complete sofa foam pad. Instead, we suggest that it is better used for seat backs and for the seat cushion as a layer on top of a base pad. This is achieved through a process called lamination. For this you choose a base, which can be any of our foams from very firm chip foam to Reflex, and we glue the two together, and as part of our sofa foam cut to size service, lamination of two foams is free of charge.

The amount of memory foam you use is up to you and we have five sheet thicknesses available 1”, 2”, 3”, 4” and 5”. By using lamination, you can get the best of both worlds of strength and comfort in a firmer base with a luxury memory foam top.

There are many memory foams on the market, however, F.C. Hancox chooses Vasco 50. You can find out why in our article here: Memory Foam Types & Why We Choose Vasco 50

Other foams suitable for replacement sofa foam cut to size.

Whilst we recommend Reflex foam for sofa cushion seat pads, we stock a wide range of alternative foams that can make excellent sofa foam cushion pads, especially if you prefer a firmer seat.

For a firm sofa foam, you could choose either CMF 38 or CMF 35H, both are suitable for firm seating, and our CMF 30H is a great value foam to choose for foam cushion backs.

If you want a very firm sofa foam, then CMB6 Chip foam is ideal, especially for heavy use. Additionally, CMF50 is a great general-purpose hard foam where firmness is important.

All these foams can be laminated, so you could choose a firm foam with a layer of memory foam. This is the beauty of sofa foam cut to size from F.C. Hancox, it can be made bespoke to match your own comfort requirements.

How to Choose the Right Sofa Foam

You will have no doubt at some time been into a sofa showroom. When choosing a new sofa, you don’t just look at the style, but you sit on each, testing for comfort and if it suits you.  It’s no different when choosing replacement sofa foam. You will want what makes you the most comfortable. It is even an advantage because you can choose replacement sofa foam to your exact requirements, sofa foam inserts that would not otherwise be available.

The best way to choose the right sofa foam for you is to decide:

The foam

• Which foam are you replacing? Seating foam, cushioned backs, or both?
• What are your preferences for firmness?
• Would having laminated foam improve the comfort achieved?
• Thinking of soft foam? For seating, it may be comfortable, but it is not supportive and is unlikely to last very long. Soft foam is best used on sofa back cushions.

If you are unsure of any of the foams available from F.C. Hancox, you can call us, and a member of our experienced team will be happy to help. Once you  know the foam that you want, it’s easy to order it cut to the size and shape you need using our easy online ordering system here: Order Custom Foam Online.

The size

What size piece of foam do you need? To find out, you need to take measurements. This is easy to do. Simply remove the cushion cover then measure the height, width, and depth between the stitching. You can find more about measuring for new sofa foam cut to size here: How to Measure Foam

Personalisation – Do you want to have a memory foam topper? You can choose a base foam and Vasco 50 and ask for these to be laminated.

Doming – You can ‘dome’ your cushion. This is where an extra piece of foam is added either inside the main foam pad if you are ordering a single foam type, or between the laminated layers.

Polyester wrap and stockinette – For extra comfort, you can add polyester wrap. This is a polyester fibre that is glued to the foam and something we recommend, and we have several thicknesses to choose from. Polyester wrap can be added add when ordering your foam.  Stockinette is also a good idea. This inexpensive addition helps when inserting your new sofa cushion pad into its cover.

Once you’ve made your choices, it’s so easy to order your new sofa foam with our foam cut to size service.

How We Cut Sofa Foam to Size

When we receive your sofa foam-cut-to-size order, it is sent to our technicians in the warehouse. They carefully check the shape you have requested, plus any further instructions and, finally your measurements. The foam you have chosen is collected and the technician makes their way to the cutting machine.

At F.C. Hancox we use state-of-the-art cutting technology and a large selection of knives. Using their skill and experience, the technician considers the shape to be cut then selects the best knife for the job. The technician and the machine work in harmony, to achieve an even and accurate cut and when the job is completed, they will have your sofa foam inserts cut to the size and shape you asked for.

There are several shapes that are commonly ordered using our sofa foam-cut-to-size service. These are:

Sofa seat cushions

• Square
• Rectangular
• Curved edge
• Bullnose edge
• L-shaped – where the cushion wraps around the sofa arm
• L-shaped curved
• T-shaped – most usually on a chair, where the cushion wraps around both arms

Sofa seat back cushions

• Square
• Rectangular
• Clipped seat back
• Tapered seat back

You can see many shapes on our foam-cut-to-size page here Foam Cut to Size. If you can’t see the shape that you want, you can call us or even send us the cushion cover. If in doubt, give us a call on 01202 486956, or send an email at info@fchancoxfoam.co.uk, and we’ll be only too happy to help.

Following our instructions on the foam-cut-to-size page couldn’t be easier and we aim to process your order within five working days.

Measuring Your Sofa Cushions

It is important that you send us accurate measurements. Once you have clicked on the shape of the sofa foam inserts you require, you’ll see a diagram showing what measurements are needed. You can use imperial or metric numbers but do use the same system for all the measurements. You can read our guide to measuring your sofa cushions here: How to Measure Foam

Why Buy from F.C. Hancox?

F.C. Hancox is the South’s leading specialist in foam and foam cut to size. The company has been working in the upholstery business since 1960. With all these years of experience in the trade and employing skilled craftspeople we are a trusted firm for upholsterers, artisan makers, and domestic customers alike. We are proud to offer the best in professional advice when it comes to our foams and our sofa foam-cut-to-size service.

We are proud of our range of foams, all of which are made here in the UK. All excess foam pieces are not thrown away but are collected and returned to the manufacturer to be made into quality chip foams, which we also sell.

If you want sofa foam cut to size, then look no further. We aim to complete orders within five days and despatched with our own delivery service.

Order Sofa Foam Cut to Size

It’s that simple. All you need to do is select your shape, choose your foam, add dimensions for an instant quote – and all online sales enjoy trade prices! Next, order any extras, such as polyester wrap and stockinette. And that’s it. Go to our foam cut to size page and your new sofa foam, tailored to your comfort, by you, will soon be on its way.

Sofa Foam FAQs

1. What is the best foam to use for sofa cushions?
   We recommend Reflex foam for sofas, but any of our foams make great sofa cushions. Why not choose a firmer foam and add a layer of luxury Vasco 50 memory foam.
2. How long does sofa foam last?
   This varies depending upon the quality and type of foam and the amount of wear and use it gets.
3. Can you replace foam in old sofa cushions?
    Yes, provided that the sofa cushion covers can be removed. If the upholstery is fixed, that is the foam, or filling, can’t be removed, then it will be a job for a professional upholsterer
4. What firmness is best for sofa seat cushions?
    Firmness is all about personal taste and what makes you comfortable, though we don’t recommend soft foam for sofas.
5. How do I measure my sofa cushions for new foam?
   See our How to measure foam page here: How to Measure Foam