Building a campervan is about creating a space that is comfortable, practical and tailored to the way that you travel and choosing the right foam for your conversion project can make a huge difference to the finished result.
At F.C. Hancox, we supply foam for campervan conversions cut to your exact measurements and in any shape. From rock and roll beds and fixed mattresses to bench seating, dinette cushions and custom shapes, we have a great range of quality foam that can be cut to any size or shape to suit almost any campervan layout.
Unlike off-the-shelf products, foam cut to size allows you to maximise every inch of available space whilst creating a seating and sleeping area that is comfortable, supportive and built around your vehicle.
Whether you’re converting a VW Transporter, Ford Transit, Mercedes Sprinter, Renault Trafic, Vauxhall Vivaro or another vehicle, we can help you to find the right foam for your project.
It’s so easy to order foam for campervan conversions cut to size, why not take a look? Foam Cut to Size.
Foam Cut to Size for Campervan Conversions
The beauty of a campervan conversion is that you can create a vehicle that is unique to you. Whilst layouts will vary depending on the vehicle, available space and how the campervan will be used, the interior décor and cushions can be entirely personalised.
Some conversions prioritise seating during the day and sleeping at night, while others include fixed beds, dining areas, storage seating and custom furniture. As a result, standard foam sizes are often unsuitable and unusual shapes unavailable. But you can have that custom size and shape with foam for campervan conversions cut to size.
A great benefit of our service is that you can choose a type of foam that suits you best. We have a great range of foams. Simply choose a shape and provide your measurements, then select the foam of your choice. We can cut any of our foams to suit your design.
Whether you are building a new campervan interior, are replacing worn cushions, or upgrading an existing conversion, our foam cut to size service provides a practical solution that gives you a far better fit than off the shelf alternatives with a comfort of your choice.
How to order Foam for Campervan Conversions
Ordering foam for campervan conversions cut to the precise size and shape you want is so easy. Head to our foam cut to size page select the shape nearest to the one that you need and follow the instructions.
- Choose your shape, if it’s not there, give us a call!
- Insert measurements using the guide on the diagram. You can use centimetres of inches.
- Select your foam – see an instant quote for your new foam
- Add polyester wrap and stockinette if desired (this helps to make the pad ultra comfy and easy to insert into a cover).
- Head for the basket and place your order!
All our foams are cut in our own warehouse by our in-house, experienced technicians using the latest cutting technology. Once your order is prepared it is despatched using our own delivery service, ensuring it is delivered to you!
Choosing the Best Foam for a Campervan Conversion
One of the most common questions we are asked is ‘what is the best foam for a campervan conversion?’ The answer depends upon how the foam is to be used and what level of comfort you are aiming for.
Foam used for seating needs to provide enough support to remain comfortable during long periods of sitting whilst retaining its shape over time. Foam that is too soft may feel comfortable initially but with regular use can start to sag and become uncomfortable.
Comfort becomes increasingly important for sleeping and many campervan owners use their cushions for both sitting and sleeping. A rock and roll bed, for example, may be used as seating throughout the day before converting into a sleeping area at night. In these situations, a supportive medium-firm foam often provides the best balance between comfort and durability.
The ideal foam will depend on factors including:
- Available space
- Cushion thickness
- Frequency of use
- Number of occupants
- Seating or sleeping requirements
- Personal comfort preferences
If you’re unsure which foam is the most suitable, our team is always happy to provide guidance. You can call, email or complete our inline enquiry form.
Recommended Foam Grades for Campervan Conversions
All foams supplied by us are manufactured here in the UK and are cut to size in-house at our South coast warehouse. With a great range, you are spoiled for choice for foam for campervan conversions.
Whilst many of our foams are suitable for campervan cushions, backs and mattresses. We recommend these for comfort, support, durability and value.
| Recommended Foams for Campervan Conversions | ||||
| FOAM | DESCRIPTION | Cushion seat | Cushion Back | Mattress |
| CMF 35H
(TOP CHOICE!) |
Firm | YES | YES | YES |
| CMF 38 | High quality firm | YES | YES | YES |
| CMF 50 | General purpose, hard foam | YES | YES | YES |
| REFLEX 400H
(TOP CHOICE!) |
High resilient mattress and seating foam | YES | YES | YES |
| REFLEX 500 | High density medium softness | YES | YES | YES |
| REFLEX 500 Soft | Luxury soft seating grade | YES | YES | YES |
| VASCO 50 | Memory Foam Laminated Topper | YES | YES | YES |
| Favourites CMF35 and Reflex 400 make a great combination for lamination! | ||||
You may, of course choose a different foam from our range, it’s all personal choice and creating the perfect cushions and mattresses is one of the exciting things about campervan conversions.
(The only foam we strongly advise against is our Calipore foam, which is for outdoor use only.)
Foam for Campervan Seats
Seating plays an important role in any campervan conversion. Whether you’re creating a simple bench seat or a full dinette area, comfortable and supportive seating can make travelling significantly more enjoyable.
Campervan seating often needs to withstand regular use whilst maintaining its support over time. This makes foam quality particularly important.
We regularly supply foam for:
- Bench seating
- Dinette cushions
- Storage box seating
- Side-facing seats
- Rear seating areas
- Lounge-style campervan layouts
Because every conversion is different, with our foam-cut-to-size service, you can choose custom-cut foam that is perfect for you and your campervan.
Foam for Rock and Roll Beds
Rock and roll beds remain one of the most popular features found in campervan conversions.
These clever seating systems transform from a seat into a bed, helping to maximise available space.
We regularly cut replacement rock and roll bed foam for customers whose existing mattresses have become worn or uncomfortable. We can also supply foam for entirely new conversions where cushions are being made from scratch.
We can also supply rock and roll bed toppers which are a great option, especially in our Vasco 50 foam. You can read more about rock and roll bed toppers here: Rock and Roll Bed Mattress Topper.
Campervan Mattress Foam
A comfortable mattress can transform your campervan experience.
Campervan conversions often present unique design challenges. Wheel arches, cupboards, storage compartments and irregular layouts can make it difficult to use standard mattresses. But not with foam cut to size.
Custom-cut campervan mattress foam allows you to create a sleeping area that fits your available space perfectly.
We can supply foam for:
- Fixed bed platforms
- Fold-out beds
- Table beds
- Bench beds
- Seating beds
- Roof-space beds
- Flip beds
- Shaped mattresses
- Custom sleeping platforms
Whether your campervan mattress is new with your conversion, or you’re replacing a worn or uncomfortable campervan mattresses it’s easy with foam cut to size.
Common Foam Shapes Used in Campervan Conversions
One of the biggest advantages of foam cut to size is the ability to create shapes that fit around furniture and maximise available space.
Whilst simple rectangular cushions remain popular, campervan conversions often require more bespoke designs.
We regularly cut L-shaped cushions, T-shaped cushions, clipped corner foam, wedge-shaped foam, bolster cushions and custom template shapes.
Being able to buy foam cut to any size or shape is particularly useful when working around wheel arches, storage compartments and other fixed features commonly found in campervan interiors.
Where a shape is especially complex, customers can provide us with a template to ensure the most accurate fit possible. If you are unsure, you can get in touch and speak with one of our friendly technicians.
Measuring Foam for Your Campervan Conversion
Accurate measurements are essential for achieving a professional finish.
When measuring for campervan foam, it’s important to check dimensions carefully and consider how the foam will be upholstered. Existing cushion covers can be used as a guide when ordering replacement foam.
For new conversions, measuring directly from furniture or bed frames usually provides the best results. Where shapes are irregular, creating a template can help to ensure that the finished foam matches your design precisely. If in doubt, you can get in touch.
Taking a little extra time during the measuring stage can prevent costly mistakes and will help to ensure that your new foam fits perfectly.
To discover what dimensions are required, check on the foam-cut-to-size page and click on the shape that you need. You will see a diagram that shows where to take measurements.
For more on how to measure for your new campervan foam, look here: How to Measure Foam.
Suitable for VW Transporters, Ford Transits, Sprinters and More
We supply foam for a wide variety of campervan conversions.
Popular vehicles include:
- Volkswagen Transporter
- Ford Transit
- Mercedes Sprinter
- Renault Trafic
- Vauxhall Vivaro
- Fiat Ducato
- Peugeot Boxer
- Citroën Relay
However, because all our foam is cut to your measurements, we can supply foam for almost any campervan or van conversion project.
Whether you’re creating a compact weekend camper or a fully equipped touring vehicle, custom-cut foam can help to maximise comfort and make better use of available space.
Why Choose F.C. Hancox for Campervan Foam?
F.C. Hancox has been in the upholstery business since 1960. A family firm, we pride ourselves on offering the best quality foams and a great service. All the foams we sell have been manufactured here in the UK and meet all safety regulations.
Our staff are highly experienced, and foam is cut using the latest cutting technology to the precise measurements provided by our customers.
We supply foam cut to size to trade and domestic customers, and where foam is ordered online it is offered at trade prices.
Customers choose us because we offer:
- Foam cut to your exact measurements
- Custom shapes available
- Quality UK-manufactured foam
- Great choice of foams available
- Friendly advice and support
- Fast nationwide delivery
- Our own delivery service
- Replacement foam for existing covers
- Solutions for both DIY and professional campervan conversions
Whether you’re building your first campervan or are upgrading an existing interior, or are a company offering bespoke campervan conversions, we can help you to create comfortable seating and sleeping areas designed around your exact requirements.
Order Campervan Foam Cut to Size
If you’re planning a campervan conversion, or replacing worn cushions or upgrading your sleeping arrangements, F.C. Hancox’s foam-cut-to-size service offers a practical and cost-effective solution.
It’s easy to do, go to the foam-cut-to-size page, select the nearest shape to your needs, enter your measurements, select your foam, and place your order online.
If you need advice on choosing the most suitable foam for your campervan conversion, need help with measuring, or have any questions, please contact our team on 01202 486596 or email info@fchancoxfoam.co.uk and we’ll be happy to help.
Foam for Campervan Conversions FAQs
What is the best foam for a campervan conversion?
The best foam depends on whether it will be used for seating, sleeping or both. Foam for campervan conversions is best if it is a supportive, durable foam that provides long-term comfort without losing shape. It’s also a matter of personal preference too. F.C. Hancox’s CMF foams and Reflex foams are great choices. Our staff are always happy to help too.
Can campervan cushions be used as a mattress?
Yes. Many campervan conversions use the same cushions for seating during the day and for sleeping at night. Choosing the correct foam helps to provide comfort in both situations. If you like firm seating but prefer a softer option for sleeping, a mattress topper is a great idea. It can be rolled up and stored away when not in use.
What foam is best for a rock and roll bed?
Most rock and roll beds benefit from a supportive foam that balances seating comfort with sleeping comfort. The ideal option will depend upon cushion thickness and personal preference. A mattress topper can also be used with a rock and roll bed.
Can foam be cut to fit my campervan layout?
Yes. F.C Hancox can cut foam to your exact measurements, including custom shapes designed to fit around wheel arches, cupboards and other fixed furniture.
Can I replace the foam inside my existing campervan cushion covers?
Yes. If your existing covers are still in good condition, replacement foam can be cut to fit them. Measure the covers and order through our foam-cut-to-size page. If you need help in measuring your covers, check out our handy guide: How to Measure Foam.
How thick should campervan foam be?
The ideal thickness depends on how the foam will be used and how much space is available. Seating and sleeping areas may require different thicknesses to achieve the desired level of comfort and support. If you are replacing the foam in existing covers, the covers will dictate the thickness.
Is firm or soft foam better for campervans?
Many campervan owners prefer medium to firm to firm foam because it provides a good balance between support, durability and comfort.
