Have you ever wondered where the cut-offs from our foam-cut-to-size service end up? Here at F.C. Hancox we not only recycle any offcuts, but we also sell recycled foam cut to size. The recycled foam that we sell is chip foam and we offer this environmentally friendly option in two quality grades.
What is chip foam?
Chip foam is foam that has been manufactured from waste foam pieces. As well as chip foam, you may hear it referred to as crumb foam or reconstituted foam or recon foam. Whichever name is used it is recycled foam.
Waste foam is produced by a wide range of businesses, including the furniture industry, and companies making foam products such as for packaging. Waste offcuts are collected then processed by first shredding the used foam and then tightly compressing it using a bonding adhesive. The result is a highly dense, multi-coloured, durable foam that has a wide range of applications. And with F.C. Hancox, you can have the recycled foam cut to any size or shape using our foam-cut-to-size page.
CMB recycled foam from F.C. Hancox
We supply two grades of recycled foam, CMB6 and CMB8 chip foam that can be cut to any size or shape. Both foams are excellent for items that have heavy use. Our grades come in 6lbs and 8lbs weight. These weights refer to the actual weight per cubic foot. It also means the heavier the foam, the denser it is. Denser foams are hard wearing and long-lasting. Another great benefit to these versatile CMB chip foams is that they are budget priced.
CMB6 – is 6lbs and is a very firm foam. It is suitable for seating, especially contract seating, and items such as kneelers and similar objects that are well used.
CMB8 – is 8lbs – this is an extra firm option and is again a great choice for seating. This type of foam is often used for bus and train seating and gymnastic mats.
Foam Sheets – Additionally, we offer CMB6 and CMB8 in sheets. Due to their density, chip foams are an excellent material for soundproofing. This foam is also a very efficient material for protective packaging and suitable for storing delicate items.
CMB6 – available in depths of 0.5″; 1″; 1.5″; 2″; 3″ sheets
CMB8 – available in depths of 1″; 2″ sheets
Using recycled foam
Recycled foam can be used in most foam applications, especially where a firm option is desired. It can be used to replace sofa and seating pads and is a great budget choice. If you want to replace old foam with recycled chip foam, visit our foam cut to size page. Firstly, find the shape nearest to your needs and follow the instructions. For unusual shapes, you can also send us drawings or give us a call, and we’ll be happy to help. Make sure your measurements are correct. To find out how to get the correct measurements, click here: How to Measure Foam – F.C. Hancox Foam & Upholstery Supplies
Once you have your shape and measurements, you will be asked to select your foam. For recycled foam, choose one of our chip foams. You will then see an instant quote, and what’s more, by using our website to order your new foam, you will pay trade prices.
Lamination – best of both worlds
Using recycled foam for your seating project is a great option for anyone on a budget. These hard-wearing chip foams make excellent seating bases and foam for seating, but they may be too firm for some. You can have the best of both worlds by having a layer of memory foam adhered to the chip foam. If you are ordering chip foam and memory foam, or reflex foam, to be laminated together, use the foam cut to size page. Select the nearest shape and order two pieces that together make the size of foam pad that you need. Ask for them to be laminated at the end of your order in ‘Comments’. If you are unsure of any stage, please get in touch.
Caring for the environment by recycling waste foam
With foam being used for a multitude of applications it is important that the waste from the manufacture and supply of polyurethane foam does not end up in landfill. Foam is a product that does not easily break down. It can take hundreds of years to disintegrate. Considerate companies will always be mindful of the effect that their business has on the environment and what they can do to mitigate this. Here at F.C. Hancox we ensure that waste foam scraps, and selvedge produced in our warehouse is collected and sent back to our suppliers where they are recycled and made into Chip Foam. By using chip recycled foam made from offcuts, the same foam can be used multiple times.
When it comes to the environment, at F.C. Hancox we do everything we can to protect it by recycling all our offcuts and by supplying chip foam that is made from offcuts. Recycled foam cut to size is a budget option that is hard wearing and sustainable. Whatever your foam cut to size needs, you can buy recycled foam from F.C. Hancox with confidence. If you have any questions about buying recycled foam cut to size, get in touch on 01202 486956 or by email info@fchancoxfoam.co.uk


