Replacement Foam for Outdoor Cushions

If you need replacement foam for outdoor cushions cut to size F.C. Hancox has a range of foams that are ideal, they’re easy to order and competitively priced, with trade prices for online sales.

Our gardens and outside spaces are places to relax and enjoy the fresh air and having comfortable seating will enhance the experience. However, after time, foam can sag and become uncomfortable.

With foam cut to size, replacing the foam can be far more cost-effective than replacing the entire cushion. If your existing covers are still in good condition, replacement foam can restore comfort, improve support and help extend the life of your outdoor furniture.

At F.C. Hancox, we supply replacement foam for outdoor cushions cut to your exact measurements. Whether you need replacement foam for patio furniture, rattan seating, outdoor benches, corner sofas, sun loungers or even bespoke garden seating, we can cut foam to any size or shape.

Using our foam-cut-to-size service, you can order replacement outdoor cushion foam that fits perfectly inside your existing covers and in a foam of your choice that is perfect for your own comfort.

Why Replace Outdoor Cushion Foam?

Outdoor cushions are no different to indoor cushions, other than being exposed to weather conditions. With use they lose their shape and become uncomfortable. If a non-waterproof foam has been used, and it’s got wet, the foam can become mouldy and start to smell.

Your outdoor cushion foam may need replacing if you see these signs:

• Cushions feeling flat or uncomfortable
• Foam failing to regain its shape
• Visible sagging when seated
• Reduced support
• Cushions becoming uneven
• Foam beginning to crumble or break down

You can find out more here: Signs Your Outdoor Foam Needs Replacing

Replacing the foam inside existing covers is a great way to rejuvenate tired cushion pads. It’s also an opportunity to have a better foam. An outdoor foam will last longer, and you won’t need to rush to take in cushions should there be a shower. We stock an excellent outdoor foam, Calipore, ideal for outdoor cushions.

Replace the Foam, Not the Cushions

If your covers are in good condition, you may be reluctant to spend money on replacing them. There’s no need to. If your outdoor cushions are uncomfortable and misshapen but the covers are in good condition, then simply replace the foam not the whole cushion. This is easy to do with F.C. Hancox’s foam-cut-to-size service.

Replacement foam allows you to keep existing cushion covers rather than replace an entire furniture set. With new foam you not only restore comfort, but it will cost less. You can also have a foam of your choice rather than a standard off-the-shelf cushion foam.

Benefits of replacing the foam include:

• Lower cost than purchasing new cushions
• Reuse existing cushion covers
• Less waste
• Improved comfort
• Ability to upgrade foam quality
• Extended life for outdoor furniture

For many customers, replacing the foam is a simple and affordable way to refresh their outdoor seating area. We cut foam to any size or shape, so even non-standard cushions can have the foam replaced.

The Best Foam for Outdoor Cushion Replacement

Choosing the best replacement foam for outdoor cushions depends on how the furniture is used, how often cushions are exposed to the weather and the level of comfort required.

Replacing foam allows for a personal choice and is the great advantage of foam-cut-to-size. However, some foams are better for replacement outdoor cushions than others.

When considering foam for outdoor cushions you will look at:

• Comfort
• Support
• Durability
• Weather resistance
• Long-term shape retention
• Whether stored or left outside

The most suitable foam will be a matter of choice. Some customers will want weather resistance, whilst others are looking for maximum comfort or additional firmness.

The best foam for outdoor cushion replacement will be an outdoor foam which can be left outside even in rain. If you are happy to bring in cushions at night, and in inclement weather, then there are other choices that can be ideal.

Our experienced team is always happy to help our customers to make the best choice for their individual needs.

Recommended Foam Grades for Outdoor Cushions

Calipore Outdoor Foam

Without doubt, the best foam for outdoor cushions is Calipore outdoor foam. This foam is specially manufactured for outdoor use and has many benefits.

Calipore foam has an open-cell structure that allows water to pass through the foam rather than becoming trapped inside. Think of mesh vs a sponge. This makes it an excellent choice for cushions that remain outdoors for long periods.

Calipore foam has antibacterial properties that prevent bacterial and mould build up.

You can read more about our Calipore outdoor foam here: Outdoor Foam | Patio Furniture & Marine Cushions

CMF38 Blue

CMF38 is a popular choice for outdoor cushions that are stored away when not in use or during wet weather. It is a high-quality foam suitable for both seating and mattresses, so it can replace foam in garden loungers as well as seating and bench seats.

CMF 38 offers both support and durability, making it suitable for many types of garden furniture.

Reflex 400H

For customers looking for enhanced comfort, Reflex 400H provides a premium seating experience whilst maintaining excellent support and durability. It is a high resilience foam that bounces back into shape after use and is medium to firm.

Reflex 400H is a luxury grade that is suitable for seating and mattresses and will offer superb comfort on sun loungers as well as seating cushions.

Using Reflex 400H will mean the cushions will need to be stored away when not in use and brought inside if wet.

These are the foams that we recommend most for replacing garden cushion foam, however, at F.C. Hancox we stock a great range of quality foams. You can read more here: Foam Types.

Waterproof Outdoor Cushion Foam

If your cushions remain outside for extended periods, specialist outdoor foam, such as Calipore outdoor foam, is the best solution.

Outdoor foams are designed to allow water to drain through quickly, helping cushions dry faster after rain and reducing the likelihood of moisture becoming trapped inside.

Outdoor foam is commonly used for:

• Garden furniture
• Patio seating
• Poolside furniture
• Outdoor bars
• Commercial outdoor seating
• Hospitality venues
• Marine environments

For furniture that is regularly exposed to the weather, outdoor foam can significantly improve the longevity and performance of your garden cushions.

Calipore outdoor foam is long-lasting and comfortable and as well as our domestic customers, we supply this quality foam to leisure and marine industries for cushions used in pub and restaurant gardens, boats, yachts and more.

Replacement Foam for Garden Furniture Cushions

We regularly supply replacement foam for a wide range of outdoor furniture including:

• Garden chairs
• Garden sofas
• Patio furniture
• Outdoor dining sets
• Corner seating
• Modular furniture
• Garden loungers

Because all foam is cut to your precise measurements, it is easy to achieve a professional fit regardless of the furniture type.

It’s easy to order too, simply go to our foam-cut-to-size page, select the shape nearest to your cushion, add dimensions and select your foam. All our foams are made in the UK, cut by our own technicians, and delivered using our own delivery service.

Replacement Foam for Rattan Furniture Cushions

Rattan furniture remains one of the most popular choices for outdoor living spaces.

Whilst the furniture itself often lasts for many years, the cushions can gradually lose comfort as the foam begins to compress.

Replacing the foam inside existing rattan cushion covers is an effective way to refresh your furniture without replacing the entire set.

We regularly supply replacement foam for:

• Rattan sofas
• Rattan corner sets
• Rattan dining furniture
• Rattan armchairs
• Modular rattan seating

Replacement Foam for Outdoor Bench Cushions

Outdoor benches often experience higher levels of wear because they are frequently used and commonly left outside.

Replacement foam, especially outdoor foam, can restore support and comfort whilst helping to extend the life of existing bench cushions.

Custom-cut foam is particularly useful for:

• Garden benches
• Storage benches
• Bespoke timber seating
• Built-in outdoor seating

We supply foam for outdoor benches to domestic and commercial customers.

Replacement Foam for Sun Lounger Cushions

Comfort is particularly important when it comes to sun loungers.

We can supply replacement foam for:

• Sun loungers
• Reclining garden chairs
• Poolside loungers
• Outdoor daybeds

Whether replacing worn foam or creating completely new cushions, custom-cut foam can help achieve the ideal level of comfort.

Common Outdoor Cushion Shapes

One of the biggest advantages of foam cut to size is having the foam cut to your exact measurements and in any shape. This is especially useful for bespoke furniture and less regular shaped cushions.

We regularly cut:

• Rectangular cushions
• Square cushions
• Corner cushions
• L-shaped cushions
• Curved cushions
• Trapezium cushions
• Custom template shapes

Check out our range of shapes on the foam-cut-to-size page. Choose the shape nearest to your cushion and if your shape isn’t there, or particularly unusual, simply contact us and we will be happy to advise.

Measuring Replacement Foam for Outdoor Cushions

The more accurate your measurements are the better your new foam will fit into your cushion cover.

When replacing foam inside existing covers of a regular shape you will need to measure:

• Length
• Width
• Thickness

The best way is to use the cushion cover and measure from each stitch line. You can find more about how to measure for your new foam here: How to Measure Foam.

For shaped cushions, additional measurements may be required. You will find these on the diagram once you’ve clicked on the shape. Each measurement is indicated, for example measure D1 and enter the measurement into box D1, measure D2 and enter the measurement into box D2 etc.

Where cushions have complex shapes, creating a template can help to ensure the most accurate result. If you are in any doubt about measuring for your new replacement foam, then do get in touch.

Why Choose F.C. Hancox?

F.C. Hancox has been in the upholstery business since 1960. A family firm we pride ourselves on great customer service and competitive prices. All online orders are sold at trade prices.

With a wealth of experience, we use only UK manufactured foam which it is cut to your exact measurements, in-house, at our warehouse on the south coast. Our technicians use the latest cutting technology that ensures a precision cut.

Once your foam has been cut it is despatched using our own nationwide delivery service, ensuring your new outdoor cushion foam is delivered direct to your door.

Customers choose us because we offer:

• Foam cut to exact measurements
• Custom shapes available
• UK-manufactured foam
• Experienced technical advice
• Fast nationwide delivery
• Trade and public orders welcome
• Competitive online pricing

Whether you need replacement foam for a single garden cushion or an entire outdoor furniture set, we can help.  And it is quick and easy to order.

Order Replacement Foam for Outdoor Cushions

Replacing worn outdoor cushion foam will rejuvenate your garden furniture, improve its comfort and make it look like new again.

Using our foam-cut-to-size service, simply choose the shape closest to your cushion, enter your measurements, select your preferred foam and place your order online.

TIP: Before ordering, why not have your measurements and choice of foam ready?

• We highly recommend Calipore as replacement foam for outdoor cushions. See all our foams here: Foam Types
• For help with measuring for your new foam see: How to Measure Foam

If you need assistance selecting the most suitable foam or measuring your cushions, our team will be happy to help.

Replacement Foam for Outdoor Cushions FAQs

What is the best replacement foam for outdoor cushions?

Foam comfort is a matter of choice, however, the best foam depends on how the cushions are used and whether they will remain outdoors throughout the year. Specialist outdoor foams, such as Calipore, are recommended for furniture exposed to the weather.

Can I replace the foam inside my existing outdoor cushion covers?

Yes. Many customers replace only the foam whilst keeping their existing covers, which is often a more cost-effective solution. The covers need to be zipped, or have a seam that is easily undone and resewn, to enable you to get the old foam out and the new foam in.

What foam lasts longest outdoors?

Specialist outdoor foams are designed to offer the best long-term performance when exposed to weather conditions.

Can outdoor cushion foam get wet?

Outdoor foam is specifically designed to cope with exposure to moisture, whether through rain or spills or watery play. Outdoor foam, such as Calipore, allows water to drain more effectively than standard upholstery foam.

Can you cut replacement foam to my exact size?

Yes. All foam can be cut to your exact measurements, and many custom shapes are available. All our foams are cut in-house by our experienced technicians using the latest cutting machinery. Foam Cut to Size.

How thick should outdoor cushion foam be?

The correct thickness depends on the furniture and intended use. If replacing foam inside existing covers, the cover will determine the thickness required.

Is it cheaper to replace cushion foam than buy new cushions?

In many cases, yes. If your cushion covers remain in good condition, replacing the foam can be significantly more cost-effective than purchasing entirely new cushions.

How do I measure replacement foam?

For a standard square or rectangular foam you’ll need to measure the length, width and thickness of the cushion cover. Additional measurements may be required for shaped cushions. It is best to measure between the stitching. For help on measuring for foam cushion pads, click here. How to Measure Foam.  If you are at all unsure about measuring, or have an odd-shaped cushion, give us a call, we’re happy to help.